* Credit to uploader *
Overhaul Yamaha 135LC
Remove body cover
Remove body cover
Radiator assembly
Remove:coolant drain bolt 1
(along with the copper washer)
Drain: coolant
(from the engine and radiator)
Remove water pump
Water pump
Remove:
cylinder head cover
gasket
Remove head camshaft sprocket
Remove head
Remove camshaft sprocket
Remove block
Remove Head
Remove generator rotor
Remove: generator rotor 1
(with the flywheel puller 2)
Remove generator rotor cover
Remove shift shaf part
Remove Starter clutch gear
Remove oil pump
Engine right side view
Oil Pump asembling
Remove oil pump
Remove Crankcase cover (right)
Remove clutch pressure plate bolts
Remove:
clutch boss nut 1
lock washer 2
clutch boss 3
washer 4
clutch housing 5
spacer 6
clutch push rod 7
Remove clutch plate
Remove clutch pressure plate
Remove clutch pressure plate
Remove clutch housing washer
Remove clutch housing
Remove spacer
Remove clutch shoe housing
Remove clutch shoe housing
Remove clutch shoe
Remove clutch shoe spacer
Remove shift lever
Remove Shift drum segment
1 Shift fork guide bar
2 Shift fork “R”
3 Shift fork “L”
4 Shift drum
5 2nd pinion gear
6 3rd pinion gear
7 4th pinion gear
8 Main axle/1st pinion gear
9 1st wheel gear
10 4th wheel gear
11 3rd wheel gear
12 2nd wheel gear
13 Side plate spring
14 Side plate
15 Washer
16 Drive axle
Remove transmission
Remove transmission spring
Remove the washer
Remove transmission
Remove kickstarter
Left Side Crankcase
After Change new ROD CONNECTING.
CRANKCASE
Work place.Instalation CRANKCASE
New CYLINDER with the aluminium gasket
Clutch Plate
CLUTCH SPRING
Install Piston ring
Instaling Head
Turn the crankshaft counterclockwise.
b. When the piston is at TDC on the compression
stroke, align the “I” mark 'C' on the
camshaft sprocket with the stationary pointer
'd' on the cylinder head.
(with the stationary pointer on the crankcase)
Install Head
Install Cooling System
Make sure the water cooler is not leak, install the plug and ready to start the engine.
Successful start the Engine